Pipe Jointing Equipment

We offer pipe jointing equipment for jointing HDPE pipes. There are two jointing techniques namely permanent and detachable. For this, butt fusion welding and electro fusion welding are most used jointing methods.

This is simplest and the quickest method of jointing HDPE pipes of any diameter. The two ends of the pipes are pressed against a heated tool under controlled pressure and temperature conditions using a hydraulic jack that ensure proper alignment. This joint obtained by this technique is homogeneous to the original pipe material.

It is a sophisticated technique used for jointing HDPE pipes. Our jointing equipment are fitted with time controller for effective heating operation. For frequent dismantling and shifting, HDPE pipes with detachable joints are mostly used. Three types of detachable joints are normally used, which are:

Flanged joints:
The two flanged ends are then joined with standard nuts and bolts with a proper gasket to ensure a leek-proof joint.

Insert transition joints:
Serrated hose nipples can be used for connecting HDPE with threaded pipes and utilities. The serrated portion of the pipes are secured with a jubilee clip/clamp to ensure a leak-proof joint.

Compression couplers:
Compression couplers are ideal for pipe systems requiring frequent dismantling and shifting e.g. economic irrigation of larger areas by using smaller pipe lengths

The fundamental of heat fusion welding is to heat two HDPE pipe surfaces to an designated temperature, changing the resin's molecular structure to an amorphous and then fuse them together by application of prescribed force until cooling occurs, returning the material to a crystalline state and creating one homogeneous pipe.

HDPE pipe is Butt fused together using a "fusion welder". Welding machines vary depending on the Outside Diameter (OD) of the pipe to be welded. The pipe pieces are held axially by a clamping device to allow subsequent operations to take place. Afterwards, the pipe ends are "faced" with a machining tool to establish clean and parallel mating surfaces. A heating element is then inserted in between the faced ends and the pipes are drawn together against this heating element. At the melt temperature, the heating element is quickly removed and the pipes' ends are drawn together under a specified force. Pipes are held until the joint cools. Then, the fused pipe is removed from the welding machine.

The butt fusion welding machines that we offer are provided in following technical specifications, which can be used to joint pipes having diameter up to 355 mm.

0.5 HP, single phase motor with pump, polyhydron hand lever valve, flow control valve, 7 liter oil tank capacity, pilot check valve, polyhydron pressure valve, pressure gauge, 150 kg working pressure.

1000 mm length, piston diameter 36mm, cylinder I/D 50 mm and stroke 175mm

M.S. fabricated 400 mm, I/D 45 mm thick, both side stud type, top half clamp removable type

casting with heater, 5 coil, 3 coil working, 2 coil idle, Teflon cloth, thermostatic control, digital type, size 460 mm. thickness 28 mm

electrex make 10 mm drill machine, 1250 rpm, gear box 1:20 chain sprocket drive, plate both sides 20 mm thick, on each side single cutting blade, single bearing type system, size 460 mm

suitable for trimmer & mirror

Suitable For Pipe Jointing Upto 355 Mm